Hard Head Veterans Padding: Micro Lattice Pads

June 7, 2022
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Categories:Arms and Armor

Hard Head Veterans is excited to showcase their Micro Lattice Pads – an excellent and affordable ballistic head accessory for tactical or ballistic helmets.  Developed in association with Carbon, using their Digital Light Synthesis manufacturing process, the Micro Lattice assembly is a superb energy-absorbing structure.

Micro Lattice helmet pad ballistic head accessory

Top-down photo of the Micro Lattice Helmet Pads.

This substantially improves the protective capabilities of a helmet by mitigating and even preventing head trauma.

Ballistic head accessories Hard Head Veterans

The Micro Lattice Pads average single-digit deformation numbers when tested to 1400 fps with 9mm projectiles on our ATE ballistic helmet. Regardless of whether they are at -60 degrees or 160 degrees they still perform the same.

Micro Lattice Helmet System ballistic accessory

Side view of the Micro Lattice Helmet Pad System.

This cannot be said for standard foam pads or other ballistic head accessories.

HHV Micro Lattice Ballistic Helmet Accessory Pads 

Micro Lattice Helmet Pad system ballistic head accessory

Hard Head Veterans produces quality ballistic head accessories.

  • Up to a 66% decrease in ballistic transient deformation over standard foam pads
  • Up to a 21.70% decrease in blunt impact accelerations over standard foam pads
  • Lattice construction allows unrestricted airflow keeping helmets an average of 14 degrees cooler
  • Pads do not absorb sweat or water making them quick-drying, positively buoyant, and easily washable.
  • Comfort lattice conforms evenly to the user’s head
  • Available in 1” and ¾” sizes

Micro Lattice Helmet System Hard Head veterans

Shock Absorption

The Carbon DLS process enables lattice structures that absorb and dissipate energy through the precise tuning of strut thickness and cell size.

Micro Lattice Helmet Pad system on mannequin

Micro Lattice Helmet Pad System display.

This lattice structure of the ballistic head accessory facilitates the absorption and dissipation of energy by aligning internal damping struts against the directions of impact. With over 28,000 individual struts, the lattice is built so each strut is specially tuned at every point on the helmet. Increases or decreases in the stiffness of the lattice structure are enabled through precise adjustments to the thickness of each strut, allowing the lattice to absorb and disperse energy from various impacts.

Micro lattice helmet Pad System on a helmet

Micro Lattice Helmet Pads inside a helmet.

The Micro Lattice Helmet Pads are compatible with the following helmets, among others: ACH, MICH, LWH, ECH, Crye Precision, Ops-Core, MTEK, Revision/Galvion, Gentex, Team Wendy, United Shield, and most others that utilize Velcro attachment.

Micro Lattice helmet Pad System ballistic head accessory

Another view of the inside of a helmet with Micro Lattice Helmet Pads attached.

Ballistic helmet accessories Hard Head Veterans

You can find documentation of the ballistic testing online here; read a more in-depth explanation on the Hard Head Blog.

You can find the Micro Lattice Helmet Pad system on the Hard Head Veterans website.


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